160kw high frequency Induction Heating Round Bar End Hot Forging
Machine
1. high frequency induction heating machine feature:
1), IGBT inversion technology based LC series circuit .
2), Phase locking looping technology and soft switch ensure good
reliability and realize power and frequency tracking automatically.
3), Diode rectifier cause high power factor more than 0.95
4), Power can be instantly turned on or shut off with working in
100% load
5), Perfect protective circuit and cooling system designed.
6), Low energy consumption: converts up to 97.5% above of the
expended energy into useful heat. Energy saving 15%-30% compared
with SCR induction heating machine.
7), Safety Operating and easy installation.
2. Appliaction of induction heating machine:
1. Metal Hot Forming, Hot Forging, Hot Upsetting, Hot Pressing
Standard components hot forging, bolts & nuts hot forging,
fasteners hot forming, automobile and motorcycle parts hot
pressing, metallic tools hot forming.
2. Heat Penetration
Bar materials hot forging, round steels forge heating, square
steels hot forging, copper bar hot punching.
3. Metals Continues Hot Forging
Hot forging of embryo gear parts, Gears hot forging, axle shaft hot
forging, connecting rod continues hot forging, Bearings precision
forging.
4. Heat distortion
Pipes Heat distortion, pipe bending, stainless pipe Heat
distortion, copper rod Heat distortion, steel billets heat
distortion, steel pipe heat bending.
5. Hot Rolling Heating
Steel rod hot rolling, steel billet hot rolling, copper rod hot
rolling, square steels hot rolling, bar hot rolling, hot coating.
6. Other forge heating applications
Such as hot extrusion, hot squeezing, partial heating, heating
before hot cutting, hot fitting, thermal refining.
7. Suitable for workpiece with various shape and different
diameter.
8. Customized forging production solution
3. Principle of IGBT induction heating machine:
High frequency induction heating equipment adopts electromagnetic
induction principle, making the metal material generate induced
current in the circle of the alternating magnetic field to melt
metal material. It can also penetrate non-metallic materials,
heating the metal parts or all of them quickly.
4. Technical Parameters of LSW-160 IGBT induction heating machine:
| Model | LSW-160 |
| Working Voltage | 380V, 50/60HZ |
| Max input power | 160kw |
| Oscillation frequency | 18-23KHZ |
| Duty cycle | 100% |
| Cooling water flow | 50L/Min,0.2MPa |
| Weight | 260kg |
| Dimension (L*W*H ) | 600*480*1360mm / 800*500*580mm |
| Material | stainless steel |
| Color | support customized |
| Usage | metal heating,quenching etc |
5. Advantage of high frequency induction heating machine:
Adopt imported high-quality IGBT solid power module and our second
generation frequency conversion technology, has distinct cooling
system to ensure that the device can continually work with maximal
power with 24 hours which improve the performance quality of the
device.
Constant current and power control function, can improve the
heating efficiency and save energy.
Simple and convinient installation can work after connecting to
380V power, water inlet, water outlet,.Professional installation is
not required.
Has timing function, can individually adjust heating time,
heat-preservation time, digit setting, heating current,
heat-preservation current.
This device has self-diagnosis alarming system for failure and
multi-level protection and display for overvoltage, overcurent,
over heat, underwater and phase lack.
